With most wire manufacturers the fear of testing outside our maximum DC capacitive load specification exists, which was the case with this customer. At the end of each test performed, even with a 30 second ramp down, residual voltage that remained was greater than 500V every time. This creates a situation where an operator can potentially get shocked, which many trainees reported happening. We conducted specific training on how to ensure the product was fully discharged while also identifying potential design flaws in the test setup. A lack of a true daily verification method was also discovered, this being a UL requirement, we created a test file and utilized known resistors to demonstrate an effective way to accomplish this requirement.